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Foam Milling Machine for Expanded Polystyrene Mold

Model: EA- FW2040-3S

Category: CNC Foam Router

Brand: EagleTec CNC Foam Milling Machine for Expanded Polystyrene Mold

Condition: New Condition

Reference Price: U.S.$45,000 / SET

Price Range: USD40000 to USD49000 / SET as per the different configuration

Supply Ability: 100 Sets Monthly

Availability: Put into Production after order (Preorder)

Payment Method: T/T, Western Union, Money Gram, PayPal

H.S. Code: 84659900.00

Recommendation: Foam Milling Machine for Expanded Polystyrene Mold4.8 /5 based on 37 reviews



CNC foam milling machine gives you productivities impossible with the traditional process for expanded polystyrene molds manufacturing. So, it is the trend to use a 3D polystyrene cnc machine instead of a man’s hand nowadays. In order to meet the requirements of foundry molds pattern fabrication, the polystyrene milling machine is designed with a high Z-axis and giant X Y axis. Simply because the block is always very big. Furthermore, compared with universal cnc router, foam routing machine has stronger mechanical stiffness and higher electronic performance. 

cnc foam milling machine for eps molding prototyping

Work Demo - 3D Wood Machining for Foundry Mold Making with FW2040-3S Foam Milling Machine

Advanced Process Technology of EagleTec Polystyrene CNC Machine

Columns, beam, and the Z-axis are the most important parts of determining the accuracy of a CNC milling machine. Our machines are specially designed in these three areas. 

• The column is made of thick-walled steel plate; the mounting bases for the beam and linear bearings are all finished by the HAAS machining center from the US. The machining accuracy is perfectly controlled within 0.02mm and is guaranteed from the beginning of production. 

• The raw material of the beam is increased to 300x400mm square steel with a wall thickness of 10 mm. Large diameter round steel is used as the reinforcing rib and cross-welded inside the beam. 

• Z-axis slide plates are also added reinforcing ribs, which greatly improve the mechanical strength and ensure the stability during processing; and the entire Z-axis assembly is completed on a high-precision assembly platform; this is to ensure assembly accuracy.

3d foam milling machine for expanded polystyrene moldings

• The polystyrene milling machine base is designed with double ribs and the stress generated by the welding is eliminated by vibration stress relief process technology. All of its assembly base level is finished by 5-axis CNC machining center from Taiwan. Its processing accuracy is dozens of times higher than that of ordinary gantry planers.

3d cnc foam milling machine for pump casing moldings

• The polystyrene milling cnc machine comes with a CE-compliant Electronic house with interlock protection and individual air conditioning system. And the cabinet has reliable protection against the ingress of wood dust.

CE-compliant electronic hose of the polystyrene milling cnc machine

• Interlock protection: the door cannot be opened when power on. The door can only be opened after the power switch off.

• The air-conditioning system provides reliable cooling of electric drive units within the specified temperature range and prolongs their lifespan.

Quick Details CNC Polystyrene Milling Machine for Model Manufacturing

• 3 Axis CNC Machining

• Machining Size 2,000mm – X, 4,000mm – Y, 1,000mm – Z

• Absolute servo system as driving for XYZ axes (SYNTEC brand)

• SYNTEC brand bus control CNC system

• Steel plate working platform

• Genius Taiwan linear guides with 35mm size

• Auto central lubricator

• 5.5kw super synchronous servo motor as spindle motor

• Mechanical spindle with BT40 tool holders

bt40 tool holders for foam milling machine spindle

Application of 3D Polystyrene Milling Machine for EPS EVA Moldings Manufacturing


Casting pattern fabrication, polystyrene parts machining, and lost foam manufacture.


Polystyrene, EPS, EVA, Styrofoam, white foam, resin, wood, Epoxy Tooling board.

cnc foam milling machine for lost foam casting engine block

Technical Parameter of CNC Polystyrene Machine for Lost Foam Casting Engine Block

Model No.EA-FW2040-3S
TypeCNC Foam Router Milling Machine
Axis Quantity Three (X Y Z )
Simultaneous Axis Quantity3 Axes
Machine BaseWelded with steel tube, VSR treatment, milled by CNC machining center, with leveling feet
BeamWelded with steel tube, ribbed   inside, thick-walled, machining by CNC center
Working TableSteel
Workpiece Clamping WayBy magnets  
Control Cabinet Independent, overhanging 
Electronics CabinetIndependent, floor-standing
Safeguard Door Optional 
Counter Balance CylinderDual on Z-axis ( Air as the medium )
SpindleMechanical ATC spindle with BT40 tool holders  
Spindle MotorSuper synchronous servo motor 5.5kw
X-Axis Fast Travel Speed45,000mm/min 
Y-Axis Fast Travel Speed45,000mm/min 
Z-Axis Fast Travel Speed10,000mm/min
X-Axis Max. Feeding Rate15,000mm/min 
Y-Axis Max. Feeding Rate15,000mm/min 
Z-Axis Max. Feeding Rate10,000mm/min 
X-Axis Stroke 2,000mm 
Y-Axis Stroke4,000mm 
Z-Axis Stroke1,000mm 
X-Axis Machining Size2,000mm 
Y-Axis Machining Size4,000mm
Z-Axis Machining Size1,000mm
Position Accuracy0.10mm/300mm
Reposition Accuracy0.10mm/300mm
Collet SizeER40
Tool Diameter Range 3.175 ~ 26mm 
X Motion DriveSYNTEC AC absolute servo (From Taiwan)
Y Motion DriveSYNTEC AC absolute servo (From Taiwan), dual drive
Z Motion DriveSYNTEC AC absolute servo (From Taiwan), with holding brake 
X-Axis TransmissionHelical rack & pinion, modulus 2.0
Y-Axis TransmissionHelical rack & pinion, modulus 2.0
Z-Axis TransmissionRolling ballscrew 32mm, pitch 10mm
X Reducing MechanismPlanetary reduction gear ( Brand Li-Ming From Taiwan )
Y Reducing MechanismPlanetary reduction gear ( Brand Li-Ming From Taiwan )
X Linear Guides Square type, 35mm (From Taiwan)  
Y Linear GuidesSquare type, 35mm (From Taiwan)
Z Linear GuidesSquare type, 35mm (From Taiwan)
Inverter 7.5kw, Fuling brand 
Numerical System SYNTEC Bus-control CNC machining system (in English)
Communication CommandG code 
Compatible SoftwareArtCAM, Aspire, UcanCAM, Type 3, JD Paint, UG, MasterCAM
Other Electronics Schneider, Omron, CHNT
CablesHigh softness shielding cables for the whole machine
Lubrication SystemCentral lubricating, automatic lubrication system
Electronics Protection EMI filter, Thermal relay, fuses, earth leakage circuit breaker, protection earth, brake resistance 
Working PowerAC380V/50Hz, 3Ph (or made to order)
Max. Power Consumption20KW 
Net Weight 7,500KGS
Gross Weight7,600KGS
Package WaySKD (SemiKnocked Down)
Shipping Way1 x 20GP' container 

FAQs about Foam Milling Polystyrene CNC Machine EA- FW2040-3S

Q: Do Your Machines Come with Worldwide Compliance (CE)?

A: CE is a standard for electronics from Europe. All our models, from electrical design, to the selection of components, to the electronic assembly, fully comply with CE requirements.

• Every cable has its unique marker.

• Equipment actuators have the overload protection function for the machine actuating element to prevent from machine equipment failure or worker’s injury.

• It has an interlock system from an operator’s safety consideration.

Q: What About Installing and Onsite Training?

A: As requested, we can send our technicians to do on-site installation and training for you, and this is also the most effective way since they can guide you everything out face to face. The charges for sending engineers would be at your expense, and it mainly includes visa charges, transportation (air ticket/train ticket/bus ticket) cost, room, and food on your side, plus an allowance for the technician.

Q: Do You Supply A Full Range of Router Bits for Various Polystyrene Milling?

A: Yes, we can supply the full range of polystyrene milling tools to you as per your request. Just need to clarify that the machine would come with a set of cutting tool for the sample part fabrication because the knives are consumables. Therefore, if you want more tools than that, you need to pay extra.

If you like the cnc polystyrene milling machine here, please contact for a free quote.


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