Home >> Products >> CNC Foam Router >> 3D Foam Milling Machine for EPS Styrofoam Sculpture

3D Foam Milling Machine for EPS Styrofoam Sculpture

Model: EA- FW2540-4R

Category: Foam Router CNC

Brand: EagleTec CNC 3D Foam Milling Machine for EPS Styrofoam Sculpture

Condition: New Condition

Reference Price: U.S.$51,900 / SET

Price Range: USD50000 to USD65000 / SET as per the different configuration

Supply Ability: 150 Sets Monthly

Availability: Production after order (Preorder)

Payment Method: T/T, Western Union, Money Gram, PayPal

H.S. Code: 84659900.00

Recommendation: 3D Foam Milling Machine for EPS Styrofoam Sculpture4.8 /5 based on 34 reviews 



EA-FW2540-4R, a 3D Foam milling machine with 4th rotary axis, has the power to machining or routing sculptures & props from EPS, Styrofoam, Polystyrene, EVA, PUR, etc.; it is also perfect for CNC modeling jobs made of wood, MDF, epoxy, foam, resin, etc. Its rotary is truly four-axis simultaneous. Based on this, it is a 4 axis foam milling machine; the 4 axes refer to X, Y, Z, and A (rotary). This structural design is the most suitable solution for sculpture or statue; because it is much more cost-effective than the 5-axis foam router

cnc foam milling machine for eps polystyrene sculpture

Demo Video - CNC Machining Styrofoam for One-off Foam Mold Making

Thank you for stopping here to watch the video. The demo machine in the video is the exact model EagleTec EA- FW2540-4R. It is machining Styrofoam block for one-off foam mold making. Please enjoy it!

Unique Manufacture Advantage of EagleTec 3D Foam Milling Machine for EPS Styrofoam Sculpture

• In the design stage, we carried out a detailed force analysis of the entire mechanical structure. With the CAD system repeated argumentation, the mechanical structure was optimized accordingly; This is to prevent processing performance defects caused by unreasonable design. As we see, good structural design is critical to a high-quality CNC foam milling machine.

3d foam milling machine with good construction design

• In the manufacturing stage, the main construction of the styrofoam cnc machine is finished by a precision 5-axis CNC machining center (AWEA from Taiwan); It guarantees the machining accuracy of the parts. This is the basis for producing a high-quality 3D foam milling machine. Please imagine that, if we have bad precision parts, how can we build a good machine? It is impossible. Keep in mind that the machining technology of the parts determines the accuracy of them and thus affects the subsequent assembly errors. 

3d foam milling machine with rotary

• Quality control stage, all linear guides are measured and calibrated by a laser interferometer and a dial gauge; The machine's verticality and level are measured and corrected by the dial gauge and marble ruler; Machining accuracy is measured by cutting concentric circles. Every EagleTec foam cnc milling machine has to undergo these steps strictly and never allow sloppily.

Advanced Configuration of 3D CNC Foam Milling Machine for EPS EVA Props

• The true 4-axis linkage rotary axis is ideal for 3D sculptures or props. You will have two options on diameter: 600mm and 800mm. 

true 4 axis rotary on foam milling machine table

• The absolute value servo is matched with the planetary reducer as the drive unit; the acceleration and deceleration performance is excellent, and the operation is stable. Controlled via the SYNTEC cnc system, it ensures diagnostics of technical parameters of operation of the drive assemblies and units during machine operation for the purpose of no-failure operation of machine under the predetermined process conditions.

absolute value servo with planetary on 3d foam milling machine

• The cnc foam milling machine is equipped with a mechanical spindle BT40; and super synchronous servo as the spindle motor.


• 3D foam milling machine has a central lubricating system; Positive displacement oil pump; Uniform lubrication of each linear bearing.

positive displacement oil pump equipped with 3d foam milling machine

• Aluminum profile table with PVC layer; default clamping way is by clamps; also, as an option, you can upgrade to a pneumatic fixture system as the picture below.

pneumatic fixture system for 3d foam milling machine

Quick Details of CNC 3D Foam Milling Machine for Resin Epoxy Molding

• 4 axis rotary construction

• Rotary working size 600x3,000mm (Dia x Length)

• XYZ working size 2,500x4,000x1,000mm

• Aluminum profile working table

• BT40 mechanical spindle with super synchronous servo spindle motor 5.5kw

• Absolute servo with planetary reducer as driving unit

• SYNTEC bus control CNC system

• Central lubrication system

• Genuine linear guides square type 35mm

Application of Styrofoam CNC Machine

Applicable Industry

It is mainly applied to sculpturing, statue, 3D shaping, props, cnc molding industry.

3d eps shaping with cnc foam milling machine

Applicable Materials of CNC Foam Milling Machine

MDF, Wood, Foam, Resin, Epoxy Tooling Board, Styrofoam, Polystyrene, EPS, EVA, PUR Hard Foam, UREOL, and more.

foam molding with cnc foam milling machine

3d cnc foam milling machine for eps eva Styrofoam moldings

Technical Parameters of 3D Foam Milling Machine for UREOL Molding

Model No.EA-FW2540-4R
TypeCNC Foam Router
Axis Quantity 4 - Axis (X Y Z and Rotary)
Simultaneous Axis Quantity4 Axis
Machine BaseWelded with steel tube, VSR treatment, milled by CNC machining center, with leveling feet
BeamWelded with steel tube, ribbed inside, thick-walled
Working TableAluminum Profile with PVC
Workpiece Clamping WayBy clamps (pneumatic fixture as an option)
Control Cabinet Independent, floor-standing with individual air conditioning system 
Safeguard Door Included
Counter Balance CylinderDual on Z-axis ( Air as the medium )
SpindleMechanical ATC spindle with BT40 tool holders  
Spindle MotorSuper synchronous servo motor 5.5kw
X-Axis Fast Travel Speed45,000mm/min 
Y-Axis Fast Travel Speed45,000mm/min 
Z-Axis Fast Travel Speed10,000mm/min
X-Axis Max. Feeding Rate15,000mm/min 
Y-Axis Max. Feeding Rate15,000mm/min 
Z-Axis Max. Feeding Rate10,000mm/min 
X-Axis Stroke 2,500mm 
Y-Axis Stroke4,000mm 
Z-Axis Stroke1,000mm 
X-Axis Machining Size2,500mm 
Y-Axis Machining Size4,000mm
Z-Axis Machining Size1,000mm
Rotary Axis Machining Size600x3000mm (Dia x Length)
Position Accuracy0.10mm/300mm
Reposition Accuracy0.10mm/300mm
Collet SizeER40
Tool Diameter Range 3.175 ~ 26mm 
X Motion DriveSYNTEC AC absolute servo (From Taiwan)
Y Motion DriveSYNTEC AC absolute servo (From Taiwan), dual drive
Z Motion DriveSYNTEC AC absolute servo (From Taiwan), with holding brake 
X-Axis TransmissionHelical rack & pinion, modulus 2.0
Y-Axis TransmissionHelical rack & pinion, modulus 2.0
Z-Axis TransmissionRolling ballscrew 32mm, pitch 10mm
X Reducing MechanismPlanetary reduction gear ( Brand Li-Ming From Taiwan )
Y Reducing MechanismPlanetary reduction gear ( Brand Li-Ming From Taiwan )
X Linear Guides Square type, 35mm (From Taiwan)  
Y Linear GuidesSquare type, 35mm (From Taiwan)
Z Linear GuidesSquare type, 35mm (From Taiwan)
Inverter 7.5kw, Fuling brand 
Numerical System SYNTEC Bus-organization CNC machining controller (in English)
Communication CommandG code 
Compatible SoftwareArtCAM, Aspire, UcanCAM, Type 3, JD Paint, UG, MasterCAM
Other Electronics Schneider, Omron, CHNT
CablesHigh softness shielding cables for the whole machine
Lubrication SystemCentral lubricating, Positive displacement oil pump
Electronics Protection EMI filter, Thermal relay, fuses, earth leakage circuit breaker, protection earth, brake resistance 
Working PowerAC380V/50Hz, 3Ph (or Made to order)
Max. Power Consumption20KW 
Net Weight 7,500KGS
Gross Weight7,600KGS
Package WaySKD (SemiKnocked Down)
Shipping Way1 x 20GP' container 

FAQs about Styrofoam CNC Machine EA-FW2540-4R

Q: What 3D Software Comes with This CNC Foam Milling Machine?

A: We supply PowerMILL software as the 3D software with the machine. Further, we provide you post-processor, which is developed by ourselves. You know, if you only have software without post-processor, you are not able to output toolpath files for the CNC.

Q: What About the Installing and Onsite Training for The Styrofoam CNC Machine?

A: As requested, we can send our technicians to do the installation, pre-commissioning, and training works at the customer’s site, and this is also the most effective way since they can guide you everything out face to face. The cost for sending engineers would be at your expense, and it mainly includes visa charges, transportation (air ticket/train ticket/bus ticket) cost, room, and food on your side, plus an allowance for the technician.

Q: Can You Supply A Full Range of Router Bits for Various Styrofoam Machining?

A: Yes, we can supply that for sure. We would like to clarify that the machine will come with a set of cutting tools for the sample part manufacture. If you want more tools than that, you’ll have to pay extra.

If you like the 3D cnc foam milling machine here, please request a pricing now.


Follow Us

Get Your FREE Quote
(Your email will be kept private)