Heavy-Duty 5 Axis CNC Router Machine for Foundry Pattern and Mold Production

Ues of EagleTec Heavy-Duty CNC Router 5 Axis

Applicable Field

Typical applications include foundry pattern and mold production, automotive prototyping, aviation (composite structural parts and assemblies for the aerospace), ship & yacht & boat moulds building, architectural millwork, valve & pump making, wind power system fabrication, mining machinery molds, and more.

5 Axis CNC Machining Project Sample

Applicable Materials

Perfect for wood, aluminum, Polystyrene, Epoxy Tooling Board, plastic, Composite materials (Carbon, Kevlar, Glass, Nomex, Al Core, Rohacell, etc.), and more.

What Is The Main Benefit Of A 5 Axis CNC Router Machine with RTCP?

• More axes mean more capacities. 5 Axis allows cutting on any of the five sides of an object based on one setup.

• RTCP is also known as the rotation tool center point; It is a unique option coming with a 5-axis CNC system. However, this does not mean that all 5-axis systems have this function. It is what you must know before buy 5 axis cnc router since it is vital to your productivity.

Why?

• With RTCP, the system controls the tool center point instead of the tool rest. So, all commands are based on the coordinates of the tool center point. We only need to use CAM software to calculate the coordinates of the workpiece contour. The controller will automatically take the tool length and wear value into account; So no matter how the tool length changes, the sure thing is that the tooltip will always be on the workpiece's contour. In conclusion, the same program is okay for machining with different tool lengths.

• Without RTCP, the machining program should be output based on the actual tool length. Therefore, a program can only work with one tool length. If the tool length changes or the tool wears, we need to make compensation for it in the CAM software and then output a new program. We will undoubtedly spend much time on program work, and the result is very low productivity.

The conclusion is that a 5-axis router with RTCP is much more efficient than without this option.FYI, EA-FW3565-5S PRO comes with RTCP. For more details about RTCP, please read here.

Specification Details of Heavy-load 5 Axis CNC Router Machine

• The 5 axis cnc router head is made of high-strength cast steel. It also comes with an imported high-torque, high-precision harmonic reducer, and an Italian OMLAT 15kw automatic tool change water-cooled spindle.

• Linear tool changing system enables to replace tools without stopping the machine. Twelve pieces of installed tools are sufficient for the continuous treatment of a sample part.

• The stress-relief process dramatically improves the stiffness of the mechanical parts. The base and frame have undergone aging treatment to eliminate internal stress and ensure that it is not prone to stress deformation during future use. These are the essential processes that make the machine have excellent performance.

• Y-axis adopts movable gantry design. The X/Y/Z guides have reliable protection against the ingress of machining chips and dust on their surface.

• The linear rail adopts a trapezoidal installation method to improve the rigidity of the machine. Aging treatment can prevent the gantry's deformation caused by its weight and welding and significantly improve the whole machine's toughness. The accuracy, reliability, and durability of the router machine are well guaranteed.

• SYNTEC (from Taiwan) 5-Axis CNC control system with RTCP (rotation tool center point) capacity. It is possible to operate in manual, automatic, and interactive mode. Control program input and output from the system panel, USB port, and the computer.

• Cabinet of packaged electronic components has reliable protection against the ingress of chip or dust. It also has individual conditioning to provide reliable cooling of electric drive units within the specified temperature range under the machine's three-shift operation.

• The machine is equipped with the guarding of the operating area.

• Cast iron HT3000 working bed with 3-ton capacity. The bed is made of cast iron by resin sand molding and aging treatment. This design is a popular trend for CNC machining centers. It has many advantages: excellent impact resistance and thermal stability, good rigidity, outstanding precision, and heavy-load capacity.

• The unique Y-axis motor volume design can perfectly support the heavy-duty Z-axis. The X/Y/Z axes are powered by the YASKAWA servo system (Japan brand); the Z-axis comes with a holding brake. The gearcase all adopts Taiwan APEX planetary reducer, which can provide the machine with high speed and high precision motion.

• The X, Y, and Z axes adopt high-precision ball screw transmission, which has the characteristics of high precision and long lifespan. In terms of linear rail, they are equipped with the Taiwan HIWIN high-precision linear guide to get the machine's higher accuracy.

Brief Configuration of High Precision 5 Axis CNC Router for Sale

• XYZ stroke: 3500x6500x2000mm (3 axis machining)

• XYZAC stroke: 2500x5500x1500mm (5 axis machining)

• H-Style 5-axis motion head with OMLAT auto tool changing spindle motor (15kw, water cooling)

• A axis: ±120° | C axis: ±360°

• Japan YASKAWA Bus-control AC servo motion system

• SYNTEC 5-Axis CNC Controller with RTCP (From Taiwan)

• Movable gantry construction

• Taiwan APEX planetary reducer  

• Linear tool changing system with 12 installed tools

• Taiwan HIWIN square linear guides 35mm size

• Dual counter-balance pneumatic cylinder on Z (Medium: nitrogen)

• Auto lubricating system

Global Support and After-sale Service

•  EagleTec 5 axis cnc router machine comes with the onsite installing and training service. Once the machine arrived, we would send technicians to do onsite installation and training for you. This is also the most straightforward way since they can guide you everything out face to face. Please note, there is no additional charge for the service.

• Besides, whenever you have any questions in the future, we can provide online support at any time.

Package and Shipment for EagleTec 5 Axis Router EA-FW3565-5S PRO

• First, due to the large machine size, it will be shipped in SKD. (Semi Knock Down)

• Second, we use wrapping material to wrap it up as inner packing.

• Third, the equipment would be loaded into three pieces of 40HQ containers for sea shipping.

Technical Parameters of 5 Axis CNC Router Machine for Foundry Pattern Production

FAQs about the 5 Axis Router Machine EA-FW3565-5S PRO

Q: Does Your 5 Axis CNC Machines Come with the Postprocessor for Program?

A: Yes, it does. We would provide you the postprocessor for UG (Unigraphics NX) software without extra charge.

Q: What Warranty and Support Comes with the 5 Axis Router Here?

A: The machine comes with a 12-month limited warranty since the departure date. We provide the delivery of required spare parts during the whole warranty period.

If you like the 5 axis cnc router machine for sale here, please ask for our help now.